CUSTOM WINDING ASSEMBLIES

Island Components has extensive expertise in customized precision winding manufacturing for aerospace, defense and industrial markets. Our internal capabilities coupled with closely-allied offshore sourcing enables us to meet our customers' exacting requirements for precision, compaction, complication and sophistication. Our customers often take advantage of our custom winding expertise and low-cost manufacturing capabilities by subcontracting their stators, rotors and coils manufacturing to us.

All laminations are stacked using critically-designed stacking tools and fixtures. We manufacture to +/-.0002” tolerances on O.D.'s and I.D.'s, or closer if required. We build custom bobbin windings which employ unique transfer molding technology for high dielectric requirements up to 1,500 volts. We also build sophisticated self-supporting formed coils.

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    METHOD OF WINDING

    Skein Wound - Hand

    Inserted

    Machine Wound - Internal & External Tooth

    Fractional Insertion

    Symmetrical Insertion

    Wave Insertion

    Lap Winding

    Concentric Winding

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    RELATED CAPABILITIES

    Vacuum Impregnation

    Potting

    Transfer Molding

    Electrostatic Fluidizing

    Grinding

    Honing

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    TYPES OF MAGNET WIRE / INSULATION

    Copper

    Aluminum

    Alloys

    Solderable

    Pyre ML

    Polyurethane

    Polyester-Imide

    Polyester-Amide-Imide

    Poly-amide